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Please Read All Instructions Thoroughly Before Attempting Any Of These Projects. Some Are Extremely Simple, Others Will Take Considerable Mechanical Or Electrical Knowledge. Some You Might Want To Print And Take To Your Trusted Wrench. Please Keep In Mind Many Of These Tips And Projects Have Been Contributed To This Site By Others. The Author Has Not Necessarily Done Every Mod Or Added Every Component Mentioned. Know The Project Before You Start

Cheers,
John (Gadget) Lawrence
San Diego, Ca.
E-Mail Gadget

 


Mods In This Area Are Almost All Screw On or Bolt On Items
Please Read Instructions All The Way Through Before Beginning a Project

Balancing Those Air Shocks The Easy Way (Gadget)
Passenger Footpeg Extension For 800/1500/1600 Vulcans (Gadget
Drink Holder (Jax
Bedroll Carrier ( Sunny Bob )
Make Yourself Comfortable With Highway Pegs (Gadget)
Highway Pegs on the Cheap (Zboy900
Get a Grip! Swap Your Stockers For Aftermarket Grips
Quick Releases for Your Seat & (Nomad) Bags & Windshield ( Gadget )
Give Your Wrist a Break. Get a Throttle Lock (Gadget
Pull Those Bars Back With Risers (now with brake line instructions too)
Personalize Your F.I. Nomad and Classic By Changing The Nameplate (by Chip Taylor & Harry Brown)
Lay Down License Plate (By El Sid )
Floorboard Space Maker..Handy After an Air Cleaner Mod ( Johnny Vulcan
Add a K & N Air Filter (Gadget)
Give Your Right Foot Some Space. Extend The Brake Pedal (Gadget)
It's About "TIME"!! Clocks You Can Actually See While Riding (Gadget)
Let Them Know You're There! Horn Replacement Tips For Your Vulcan (Various)
Change The (look of) Your Nomad or Classic FI Seat! (Harry Brown)
Classic Gap? "After" The Rectifier Relo (see below) or GB Removal A Storage Idea (Bill Heuermann & Greg Shaffer)
Helmet Lock Relocation For Your Nomad.. No More Stooping! (Gadget)
Stop The Windshield Buffet With Lowers (and we're not talking Margarita's here) 
Make Your Own Tank Bag...It's soooooo Easy! (Terry Guolee )
Chrome Inner Engine Cover..A simple bolt on (Gadget)
Top Rails For Nomad Bags, A "How To" (Regor)
Memphis Shades Shield & Jardine Light Bar--The Impossible Mod?  ( Mark Knight
Dress Up Your Shift Pegs With Aftermarket Parts (Gadget)
Add a Shelf To Your Nomad Bags ( Gadget
A Saddle Bag option for short trips on your Classic or MS (Ken Sanchez)
Mount a GPS To Your Bars (Gadget)
Remove Your Nomad Windshield (almost) Instantly (Randy Bennett)
Tie Downs (bungee connection) From Pop Tops? ( Gadget
Key Mods, Carry Your Bike's Theme In Your Pocket or Hide It In Plain Sight ( Wes Head/Jax
Muffler Alternatives For Your Nomad ( El Sid
Add a Crankcase Breather...When You Love The Smell of Oil Fumes In The Morning (Gadget
Hide Your Frame Bolts ( Norman Dank )
Making Sparks, Just a Fun Thing ( Gadget



These Tips Tend To Be More Involved But None Require Exotic Tools
In Some Instances a Basic Knowledge of Electricity will be helpful

Please Read Instructions All The Way Through Before Beginning a Project

Reed Valve Disabling Instructions..Stop The Pop (Gadget)
Coaster Installation (a step beyond disabling instructions above) ( Gadget )
The Anti Ping, a 25 cent fix for pre-ignition ( Various )
Ignition Switch Relocation..The No Cost Way (Norman Armstrong) 
4.2 Gallon Tank Switch Relocation The Low Bucks Way ( Ray Castleberry
Goat Belly Replacement Make Your Nad Sound Like A Real Motorcycle! (Gadget
Gut Your Goat Bladder (Ny2az & Hoss)
Relocate Your Classic's Rectifier For A Clean Cool Look! (Zgar4u & Todd Loy)
Modify That F&S Backrest To Work With Mustang Seat (Roctane & Ny2az w/Gadget)
Air Cleaner Bolt & Oil Fill Cap Mod (Gadget)
Tubeless Wire Wheels ( Gene Berrier
Install "Progressive" Fork Springs On Your Carbed Vulcan (by Rudi Kiefer)
Install (the impossible?) "Progressive" Fork Springs On Your FI Vulcan (Al deCoudres )
More Power For Your Carbed Vulcan With a "Coyote Kit" (by Coyote)
More Power For Your Carbed or Injected Vulcan With a "Caddmann Kit" (by CaddmannQ
More Power For Your FI Vulcan..Install a Hypercharger And TFI (Fred Macary
Gut Your Vulcan 1500 (and 1600 Nomad) Mufflers  ( Steelman ) (now with pictures)
Gut Your Vulcan 1600 Classic Mufflers  (Gordon "Gypsy" Wallgorski) (now with diagrams)
Techlusion TFI Installation..Don't Run Lean, Run Mean!  ( Gadget
Accessory Power! Add a Cigarette Lighter Socket (Regor)
Auxiliary Gas Tank Solution.. (Denny Potoczky)
Tachometer Installation (Gadget)
You CAN have an accurate digital speedometer ( Gadget
Dress Up Your Nomad's Front Wheel (even though Kawasaki says you can't) ( CaddmannQ
Gauges For Your Vulcan--Volts--Oil Pressure--Water Temperature  ( Gadget  ) 
Garage Door Opener Button You Can Reach! ( Gadget



A Working Knowledge of 12 Volt Electrical Systems Will Be Helpful
A Multimeter or 12 Volt Test Light Is Pretty Much Mandatory
Please Read Instructions All The Way Through Before Beginning a Project

Wiring Driving Lights or, Doing the Circuit!! (Gadget)
Headlight Modulators, A Terrific Safety Device (Gadget
Add 4 Way Flashers For Safety! (Jon "Chaps" Miller & Gadget)
Light It Up!! Light The Rear Of Your Nomad With An LED Strip (Gadget)
Convert Your Rear Turn Signals Into combination signals/brake lights/running lights (Gadget)
Show It Off! Engine Lights (Gadget)
Nad Owners Don't Need Stinkin' Lightbars! (By Kirk Dockery)
Nomad 1600 Lightbar For Under $100--Way Under !  ( John Herring
Light Bar Lens Swap From Incandescent To Halogen (Gadget)
Almost Invisible Driving Lights For The Vulcan Classic (by Greg "Undertaker" Harris VROC#6362)
Upgrade Your Headlight Bulb to 100 watts on high beam (Gadget)
Add a Brighter Brake Light With Two Bucks & a Twist (Gadget)
Bolt On a Fender Light (Harry Brown)
Bag Lights For Nomad And Other Hard Bagger Bikes (  John Herring )  
Replace Your H4 With a High Intensity Discharge Bulb ( Douglas (Tiny) Richards


Unlock Your Nomad Bags And Leave Them That Way ( Gadget )
Paint Your Tail Light Black ( Gadget
F&S Passenger Backrest Mod (Terry (Red Tube) Stage, Dennis (Rainman) Haugen, Wired George, Dan Champagne)
Add Some Sparkle To Your 4.3 Gallon Tank (Gadget)
Customize Your Bike With Marbleized Paint (Prezzzz)
Paint Your Side Covers (Gadget)
Get The Dents Out (Gadget)
Tank Badge Removal (the art of) (By Jeffrey James) and Re-Attach (By Marty Kronen)
Tint Your Mirrors to Cut Headlight Glare (Brian 'Shooter' Register)
Windshield Tint To Match Your Bike (Hoss)
Hide Your Handlebar Wiring (By Jeff Henon)
Backrest Solutions For Nomad & Classic (Gadget)
A Solo Fender Rack That Follows The Curve! (Gadget)
Add A Trunk For Additional Storage (assorted)
Add A Fairing For Extra Wind Protection Or For Entertainment ( Gadget )
Adapt a Harley Davidson Fairing To Your Nomad ( Sid (ElSid) Findley
A Windshield Pouch For Your Fairing ( Gadget


A List of Tricks, Tips and Links Specific To The Vulcan Drifter

Speed/RPM Guide Specifically for Drifter 800/1500  ( NITF
Link to Vulcan Drifter Owners Group "VDOG" Mods Page
Another Link To A Drifter Mods Page
Goat Belly Replacement "Y" Pipe From Canada 
Lay Down License Plate (Brent Dewald)
Rear Wheel Removal (Tabasco Stan)
Dump The Buzz From Your Front Fender (Virg)

 


Links To Great Sites With Tricks, Tips & Maintenance Help For These Bikes

Wolf's Bike Shop for the Vulcan 800
Tweek's Vulcan 800 Tips, Mods & Bling
Gypsy's Vulcan 750 Site: Tech, Travel & Other Useful Information
The Vulcan 750 Website Complete With 750 Forum
JR's Tips, Hints & Other 750 Vulcan Info


Some Of These Items Require Good Mechanical Skills
Please Read Instructions All The Way Through Before Beginning a Project

Torque Specifications (important!) For the Vulcan 1500 Series
Motorcycle Maintenance Checklist, Especially Helpful After Winter Layup (Gadget)
Brake Pad Replacement (Gadget)
Cam Chain Tensioner Extenders ( Tim (Snake) Acree
Front Axle Installation The Right Way (Gadget
Bleed Brake & Clutch Lines The Easy And Inexpensive Way ( Tim Patterson )
Oil Screen, The Mysterious Drain Dealers Don't Seem To Know About (Gadget)
Stripped Oil Plug? No Worries, Here's The Fix (Uturn)
Gear Case (final drive) Lube Change ( Gadget
Remove That Swing Arm For Regular Service (7500,15,000,24,000 etc.) (Robert Mayes)
Add A Grease Fitting For Your Swingarm (Rudi Keifer aka Roc Doc)
Clutch Spring Replacement (when the clutch starts slip, slip, slippin' away ( Gadget
Lube Your Own Driveshaft (7500, 15,000, 24,000 mile maintenance) (Rudi Keifer)
Removing Your Nomads Rear Tire (save big bucks at tire change time) (Gadget)
Oil Filter Options (just a simple list from Gadget)
Ready, Aim! How To Get Your Motorcycles Headlight Spot On Target (Paul Glaves)
Battery Tech: More Than You "Ever" Needed To Know About Your Battery (Anton Largiader)
Winterize Your Bike (this, from a guy who lives in San Diego? Nah, this is an "expert" opinion)
Level Your Vulcan, The Next Best Thing To a Center Stand (J. Murphy)
Gas Tank Removal For F.I. Vulcans (Bill Heuermann)
The Fuel Injection System Layout & Troubleshooting (Gadget )
The Keihin CVK-40 Carburetor (care and feeding of) ( Redondo Ron )
Coolant Change, a Step by Step How To (Gadget)
Coolant Replacement Options..When Plain Green Won't Do (Dave Kimmey)
My Fan Stopped Working! Troubleshooting a Troublesome fan ( Gadget )
Solving The 'Abrupt/Grabby Clutch' Conundrum ( Tim Duguay )
Fork Oil Change For Cartridge (FI) Type Forks ( Gadget
Change Fork Oil Without Major Disassembly (T-Stan)
Oil Magnet ( Brian Johnston
Battery Replacement (Gadget



Lots of Quickies, Most Good For Any Bike You Ride

One Liners (lots of quick tips) 
Crash Bar Anti Scratch ( Gadget
Did You Know? Things You Might Not Know About Your Vulcan
Whistle Stop (Jim Mann)
Why Do Tires Wear More Rapidly On The Left? This Link Answers That Question
Helmet Shield Scratch Removal..Why Spend $40 On A New One?? (Gadget)
Windshield Scratch Removal (Gadget)
The $4.00 Sheepskin Seat Cover Solution (Lawdog & Scott Harns
Feel The Heat! Cold & Wet Weather Riding Protection (Various)
Campers Checklist (Gadget)
Make Your Frogg Toggs Rainsuit Exhaust Pipe Resistant (Don Schaffer)
Pipe Cleaners..Get Melted Boot, Raincoat & Other Grunge Off Your Pipes
Turn Your Bike Around With a Garage Turntable (  Ian Jackson  ) 
What To Carry With You - "The Magic Bag" (Art Friedman)
Attach Just About Anything To Your Bike...Brackets 101 (Gadget



The Data Place With Helpful Tools For The Workbench or Garage

Ohm's Law Calculator To Determine Power & Fusing Requirements
Speed/RPM Check For Vulcans (New Browser Version by NITF
Tune Your Engine Using a Colortune Spark Plug  ( Gadget
Wiring Diagrams Nomad L-1 & L-2 FI and 1600 Classic  
Wire Size Chart. Use The Right Size For The Load!!
Electrical (charging) System Fault Finding (Gadget)
Power Shortage? Determine Whether You Can Add Yet Another Accessory
Lift Adapter Design for Larin & Harbor Freight Motorcycle (ATV) Lifts
Spark Plug Cross Reference (for motorcycles) This is a big page, it may take awhile to load.
Spark Plug Number Codes (NGK)
The Five Dollar (or less) Motorcycle Jumper Cable ( Gadget
Vulcan Microfiche Collection For 750 through 1600 Models ( link to German site )
Metric to SAE & SAE to Metric Conversion Charts

 


Products Tested & Approved By Riders
If you have a favorite tool or product you've found makes riding/cleaning/working on your ride more enjoyable please share it.
Send details to Gadget

Kisan Charge Guard ( Gadget
Riding Jacket from "Classy Rider" ( Gadget
Cleaning Made Easy With Bike Brush ( Gadget
Quick Electrical Connect/Disconnect With a Coax Connector ( Gadget )
California (dash) Duster (Gadget





For Things That Defy Classification

Great Gifts Any Motorcyclist Will Enjoy (most under $50)
Build Your Own Trailer for less than $300 (Gadget)
Trailer Towing Tips...Read Before You Go (Fred Burger )
Build Your Own Motorcycle Alarm For About $10 ( R Maloney )
Recycle Your Stock Seat (Gadget)  
Motorcycle Art ( Gadget's Collection)
Helmet Laws State by State 
Electronic Cruise Control For Nomad & Classic FI ( Wilfred Caveda/Gadget & Others
Nomad 1600 Aftermarket Accessories  

Kawasaki's Vehicle Information area where you have access to select manuals, specifications, and parts diagrams for your Vulcan. If you search by VIN, you will also have access to warranty status and recall information.
Need New Parts? This is Gadget's Master "List O' Links" To Accessory Suppliers (Look for Favored Vendors)
Need Used Parts? This Site Provides a State by State Roster of MC Salvage Yards
Fasteners, Scootworks has all you'll need along with useful tips
Willie's Cycle Salvage will rewind your stator for $129 (Nomad) + $25 for a 20% power boost
Electrical Replacement..Electrex supplies new replacement Rectifiers, Stators etc.
Tire Info, All You Ever Need To Know From Dunlop
Delphi Vulcan Forum a friendly place to share stories and learn about the Vulcan
The VROC Braintrust! This is a link to the Vulcan Riders Owners Club archive. Years of material collected from discussions on the VROC Newsgroup
More Tricks & Info On VROC From Travel Packing to Checking Speedo Accuracy
Getting Ready To Buy a Bike? Cycle Buy will give you the dealer cost (for a fee)
Scott Houston's page contains many useful tips. Check it out, Scott is VROC #22!
Color Rite (o.e. supplier) for touchup paint to match your pride & joy.
What Should You Wear? As Many Opinions As Motorcyclists From "About" Motorcycles
Helmet Discussion Everything From Shopping To Curing Helmet Hair!
San Diego Sea to Summit Motorcycle Tours---What A Trip!  
OIL!!! more than you ever needed to know!! 

 


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